IONZERA
Request Sample

0.1

Ω·cm²

350

μm thick

3x

vs Zirfon

G-Hexa|Made in India
G-Hexa Research CenterResearch Center

IONZERA

Gas separator membrane with 3x lower resistance for alkaline water electrolysis.

Request SampleView Specifications
Cathode (−)Anode (+)KOHKOHH₂O₂OH⁻OH⁻OH⁻✖✖✖IONZERAGas Separator MembraneAllows OH⁻ ions · Blocks H₂/O₂ gas crossoverH₂O + KOH electrolyte
0.1Ω·cm²
350μm
3xLower
MeshFree

The Solution

Three pillars of innovation

IONZERA combines breakthrough materials science with practical engineering to deliver next-generation separator performance.

Primary Advantage

Ultra-Low Resistance

~3xlower

0.09-0.1 Ω·cm² area resistance compared to 0.30 Ω·cm² for conventional Zirfon separators.

Lower Power ConsumptionHigher EfficiencyReduced Heat
COST SAVER

Mesh-Free Design

Eliminates expensive PPS fabric reinforcement through advanced fabrication.

350-410μm
20% thinner
profile
PROPRIETARY

Nanocomposite Architecture

Proprietary PSU-TiO₂-GO blend for optimal ion transport and durability.

PSU MatrixTiO₂GO Sheets

Nanocomposite Architecture

PROPRIETARY BLEND
OH⁻OH⁻OH⁻PSU MatrixTiO₂GO SheetsPores

Polysulfone (PSU)

Structural Matrix

Chemical resistance in KOHThermal stability to 45°CMechanical integrity

Titanium Dioxide (TiO₂)

Nanoparticle Filler

Hydrophilicity enhancementPhotocatalytic protectionExtended membrane life

Graphene Oxide (GO)

Nanosheet Additive

Ion transport pathwaysAnti-fouling surfaceConductivity boost

IONZERA vs. Zirfon

Head to Head

Direct comparison with the industry-standard Zirfon PERL UTP 500 separator.

Area Resistance

3x LOWER
0.300.200.100.1IONZERA0.30Zirfon~3x

Membrane Thickness

20% THINNER
350-410μmIONZERA500μmZirfonPPS Mesh
Area Resistance0.09-0.1 Ω·cm²0.30 Ω·cm²~3x lower
Thickness350-410 μm500 ± 50 μm20-30% thinner
ReinforcementMesh-freePPS meshNo expensive fabric
Ceramic PhaseTiO₂ + GOZrO₂Enhanced function
Pore Size0.38-0.42 μm~0.15 μmOptimized flow
OriginIndiaBelgiumShorter supply chain
3x Lower Resistance20% ThinnerMesh-FreeGO EnhancedTiO₂ ProtectedMade in India
IONZERA vs Zirfon detailsAll 21 comparisons

Use Cases

Where IONZERA excels

From green hydrogen to industrial decarbonization, 25 applications powered by next-generation membrane technology.

Most Popular

Green Hydrogen Production

Large-scale renewable hydrogen generation with 3x lower membrane resistance for cost-competitive green H₂.

Learn moreCore Application

Alkaline Water Electrolysis

Purpose-built for AWE systems from pilot to MW-scale. Drop-in replacement for existing stack designs.

Learn moreIndustrial

Steel Decarbonization

Enabling hydrogen-based direct reduction of iron for carbon-free steelmaking at industrial scale.

Learn more

Explore IONZERA

25

Applications

Industrial use cases for green hydrogen, steel, chlor-alkali, and more.

Explore
16

Specifications

Verified performance — resistance, thickness, porosity, stability.

Explore
21

Comparisons

Head-to-head analysis against Zirfon, PEM, asbestos, imports.

Explore
85+

Global Locations

Cities across 37 countries where IONZERA is available.

Explore

Partnership Journey

01

Sample

Evaluation

02

Pilot

Validation

03

OEM

Partnership

04

Industrial

Scale

Start your evaluation

Request samples, discuss requirements, or explore partnership opportunities.

This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.

Direct Contact

Phone

+91 89712 60739

Email

info@g-hexa.com

Address

2032, 2nd Cross Rd, D-Block
Gayatrinagar, Rajajinagar
Bengaluru, Karnataka 560010

G-Hexa Research Center Pvt Ltd

IONZERA is developed and manufactured by G-Hexa Research Center, specializing in advanced materials for clean energy applications.

Visit g-hexa.com

Response Time

We respond within 24-48 hours