OEM INTEGRATION
OEM INTEGRATIONIntegrate IONZERA into Your Electrolyser Stack Design
For electrolyser manufacturers building the next generation of alkaline stacks, IONZERA offers a step-change in membrane performance with full technical integration support from G-Hexa.
Membrane Cross-Section
PSU-TiO₂-GODifferentiate Your Stack
IONZERA's 3x lower area resistance gives your electrolyser a measurable efficiency advantage over competitors using Zirfon, reducing the LCOH your customers achieve.
Custom Membrane Sizing
G-Hexa provides IONZERA membranes cut to your specific cell dimensions, from small laboratory cells to large-format industrial electrodes, with consistent quality across all sizes.
Volume Pricing Structure
Mesh-free manufacturing and India-based production enable competitive volume pricing that improves as your order quantities scale with market growth.
Dedicated OEM Support
G-Hexa's engineering team provides hands-on integration support including membrane handling procedures, stack assembly guidance, break-in protocols, and performance optimization.
The OEM Membrane Selection Decision
For alkaline electrolyser manufacturers, the separator membrane is one of the most consequential component selection decisions. It directly impacts stack efficiency (kWh/kg H2), stack compactness (cells per stack), durability (expected lifetime), and cost (bill of materials). Every OEM evaluates these trade-offs when selecting a membrane for their stack platform.
IONZERA offers OEMs a compelling value proposition across all four dimensions. The 3x lower area resistance improves efficiency, the 20-30% thinner profile enables more compact stacks, the robust PSU-TiO2-GO construction provides durability, and the mesh-free, India-manufactured design delivers competitive pricing.
Integration Process
G-Hexa has developed a structured OEM integration process to support membrane qualification and adoption:
Nanocomposite Structure
PSU-TiO₂-GOLower Resistance
Thinner Profile
Technical Support for Stack Optimization
Beyond supplying membranes, G-Hexa's engineering team collaborates with OEM stack designers to optimize performance. This includes guidance on inter-electrode gap optimization for the thinner IONZERA profile, electrolyte flow rate recommendations for the higher-porosity membrane, break-in procedure optimization, and operating parameter tuning to maximize the efficiency advantage of IONZERA's lower resistance.
Whether you are designing a new stack platform from scratch or evaluating IONZERA as a drop-in replacement for Zirfon in an existing design, G-Hexa provides the technical partnership that OEMs need to integrate a new membrane confidently.
Area Resistance
3x LOWERThickness
20% THINNEREXPLORE MORE
Ready to Evaluate IONZERA?
Request a sample to test IONZERA in your application. Our engineering team will support you through qualification and integration.
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