GREEN STEEL

GREEN STEEL

Steel Decarbonization Membrane in China

Steel production accounts for 7-9% of global CO2 emissions. China operates the world's largest alkaline electrolyser manufacturing base and is the dominant market for AWE systems globally.

Market Context

China

Policy

Medium and Long-Term Plan for Hydrogen Energy Development (2021-2035)

H₂ Target

100,000-200,000 tonnes clean hydrogen by 2025, scaling to mass deployment

4

Cities

5

Industries

Reduce H2 Cost for DRI

Direct reduction of iron consumes approximately 55 kg of hydrogen per tonne of DRI. IONZERA's lower electricity consumption per kg H2 directly improves the economics of H2-DRI steelmaking.

GW-Scale Membrane Supply

A single green steel plant may require hundreds of MW of electrolyser capacity. IONZERA's scalable, mesh-free manufacturing is designed to meet these large-volume membrane demands.

Reliable Continuous Output

Steel furnaces operate continuously. IONZERA's mechanical strength of 2.7 MPa and chemically stable PSU-TiO2-GO matrix support the uninterrupted electrolyser operation that steel plants demand.

Steel Decarbonization in China’s Hydrogen Market

China operates the world's largest alkaline electrolyser manufacturing base and is the dominant market for AWE systems globally. With aggressive renewable energy deployment in Inner Mongolia, Xinjiang, and coastal provinces, China's green hydrogen capacity is scaling from GW to tens of GW. The domestic alkaline electrolyser market is intensely competitive, creating demand for differentiated membrane technology.

For Chinese electrolyser OEMs competing on efficiency specs, IONZERA's 3x lower resistance offers a meaningful performance differentiator. The mesh-free design and advanced nanocomposite composition represent a next-generation technology leap for stacks targeting export markets with stringent performance requirements.

Electrolyser ManufacturingRefiningChemical ProcessingSteelRenewable Energy Integration
3x

Lower Resistance

20%

Thinner Profile

PERFORMANCE ADVANTAGE

Why IONZERA for Steel Decarbonization in China

Direct reduction of iron consumes approximately 55 kg of hydrogen per tonne of DRI. IONZERA's lower electricity consumption per kg H2 directly improves the economics of H2-DRI steelmaking.

Shipping & Logistics

Air freight from India to Shanghai/Beijing in 3-5 business days. Sea freight 2-3 weeks.

Area Resistance

3x LOWER
Area Specific Resistance ComparisonIONZERA0.09-0.1 Ω·cm²Zirfon0.30 Ω·cm²00.10.20.3 Ω·cm²~3x Lower

Thickness

20% THINNER
Membrane Thickness ComparisonIONZERA350-410 μmZirfon500 μm500 μm scale20-30%thinnerThinner membrane = More compact stacks= Higher power density

Steel Decarbonization Membrane in China Cities

Frequently Asked Questions

Why choose IONZERA for steel decarbonization in China?

IONZERA delivers 3x lower ionic resistance than Zirfon, making it ideal for steel decarbonization applications in China. For Chinese electrolyser OEMs competing on efficiency specs, IONZERA's 3x lower resistance offers a meaningful performance differentiator.

How does IONZERA compare to Chinese domestic AWE membranes?

IONZERA's proprietary PSU-TiO2-GO nanocomposite achieves 0.09-0.1 ohm-cm2 area resistance, which is significantly lower than most domestic Chinese AWE separators. The mesh-free architecture and graphene oxide enhancement provide a technology generation leap.

Can Chinese electrolyser OEMs integrate IONZERA as a drop-in membrane?

Yes. IONZERA operates in standard 30 wt% KOH electrolyte at up to 45 degrees C and is compatible with standard AWE stack designs. It is a direct replacement for existing separators without requiring frame or system modifications.

Ready to Start

Request Steel Decarbonization Samples for China

Contact G-Hexa for IONZERA steel decarbonization membrane samples, technical specifications, and volume pricing for China-based projects.

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