REFINERY HYDROGEN

REFINERY HYDROGEN

Steel Decarbonization for World-Scale Refining in Jamnagar

Steel production accounts for 7-9% of global CO2 emissions. Jamnagar hosts one of the world's largest integrated refinery complexes, consuming enormous volumes of hydrogen for crude oil processing.

Local Brief

Jamnagar

Industry Focus

World-Scale RefiningPetrochemicalsGreen Hydrogen

0.1

Ω·cm²

350

μm

3x

Lower

Logistics

3-4 day road freight from Bengaluru

Reduce H2 Cost for DRI

Direct reduction of iron consumes approximately 55 kg of hydrogen per tonne of DRI. IONZERA's lower electricity consumption per kg H2 directly improves the economics of H2-DRI steelmaking.

GW-Scale Membrane Supply

A single green steel plant may require hundreds of MW of electrolyser capacity. IONZERA's scalable, mesh-free manufacturing is designed to meet these large-volume membrane demands.

Reliable Continuous Output

Steel furnaces operate continuously. IONZERA's mechanical strength of 2.7 MPa and chemically stable PSU-TiO2-GO matrix support the uninterrupted electrolyser operation that steel plants demand.

Steel Decarbonization in Jamnagar

Jamnagar hosts one of the world's largest integrated refinery complexes, consuming enormous volumes of hydrogen for crude oil processing. The transition from grey (SMR-based) to green (electrolysis-based) hydrogen at this scale represents one of the largest single-site opportunities for AWE membrane deployment globally. Adjacent petrochemical operations further amplify hydrogen demand.

For world-scale refinery hydrogen replacement, membrane efficiency directly impacts project economics. IONZERA's 3x lower resistance reduces electricity cost per kg of H2, and its domestic availability ensures supply chain security for a critical refinery input. G-Hexa can support the volume requirements of Jamnagar-scale deployments.

World-Scale RefiningPetrochemicalsGreen Hydrogen
20%

Thinner Profile

3x

Lower Resistance

TECHNICAL ADVANTAGE

IONZERA Performance for Jamnagar

Direct reduction of iron consumes approximately 55 kg of hydrogen per tonne of DRI. IONZERA's lower electricity consumption per kg H2 directly improves the economics of H2-DRI steelmaking.

Membrane Thickness

20% THINNER
Membrane Thickness ComparisonIONZERA350-410 μmZirfon500 μm500 μm scale20-30%thinnerThinner membrane = More compact stacks= Higher power density

Frequently Asked Questions

Can I get IONZERA steel decarbonization membranes in Jamnagar?

Yes. G-Hexa ships IONZERA membranes to Jamnagar, India. 3-4 day road freight from Bengaluru

Why use IONZERA for steel decarbonization in Jamnagar?

IONZERA delivers 3x lower ionic resistance than Zirfon, reducing cell voltage and electricity costs for steel decarbonization applications. For world-scale refinery hydrogen replacement, membrane efficiency directly impacts project economics.

Can IONZERA scale for Jamnagar-size refinery hydrogen needs?

Yes. G-Hexa's manufacturing is designed to scale for large-volume orders. Contact us to discuss membrane supply for world-scale refinery hydrogen replacement projects.

Ready to Start

Request Steel Decarbonization Samples for Jamnagar

Contact G-Hexa for IONZERA steel decarbonization membrane samples and technical support for your Jamnagar project.

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