PHARMA

PHARMA

Pure Hydrogen for Pharmaceutical Manufacturing

Catalytic hydrogenation is a critical step in active pharmaceutical ingredient (API) synthesis. On-site electrolysis with IONZERA provides the ultra-clean hydrogen that pharmaceutical GMP demands.

Membrane Cross-Section

PSU-TiO₂-GO
OH⁻OH⁻OH⁻PSU MatrixTiO₂GO SheetsPores350-410 μm

Ultra-Clean Hydrogen Source

Electrolytic hydrogen from water splitting is inherently free of carbon monoxide, sulfur, and hydrocarbon impurities that can poison precious metal hydrogenation catalysts used in API manufacturing.

GMP-Compatible On-Site Generation

On-site electrolysis provides a controlled, traceable hydrogen source that simplifies GMP documentation and qualification versus multi-sourced delivered gas.

Batch-Flexible Operation

Pharmaceutical manufacturing operates in batches. IONZERA's high wettability supports start-stop operation, generating hydrogen only when hydrogenation reactors require it.

Hydrogenation in Pharmaceutical Synthesis

Catalytic hydrogenation is one of the most commonly used reactions in pharmaceutical chemistry. It is employed to reduce functional groups, saturate double bonds, remove protecting groups, and perform reductive aminations in the synthesis of active pharmaceutical ingredients (APIs). These reactions typically use precious metal catalysts such as palladium on carbon (Pd/C) or platinum oxide, which are highly sensitive to hydrogen purity.

Impurities in the hydrogen stream, particularly carbon monoxide, sulfur compounds, and trace hydrocarbons, can poison these expensive catalysts, reducing yields and requiring premature catalyst replacement. Electrolytic hydrogen from water splitting is inherently free of these contaminants, making it the ideal H2 source for pharmaceutical hydrogenation.

On-Site Electrolysis for Pharma Facilities

IONZERA-equipped on-site electrolysers offer pharmaceutical manufacturers several advantages:

Catalyst-friendly purity since electrolytic H2 contains no CO, sulfur, or hydrocarbons that poison Pd/C and Pt catalysts
Simplified GMP qualification with a single, controlled hydrogen source rather than managing multiple gas cylinder suppliers
On-demand generation reduces the need for compressed hydrogen storage in pharmaceutical manufacturing areas
IONZERA's low gas crossover ensures high hydrogen purity directly from the electrolyser

Nanocomposite Structure

PSU-TiO₂-GO
OH⁻OH⁻OH⁻PSU MatrixTiO₂GO SheetsPores350-410 μm
3x

Lower Resistance

20%

Thinner Profile

Supporting Pharma Sustainability Goals

Major pharmaceutical companies have committed to ambitious sustainability targets. Replacing fossil-derived hydrogen with green electrolytic H2 from renewable-powered on-site electrolysis contributes to Scope 1 and Scope 2 emission reductions while maintaining the purity standards that pharmaceutical GMP requires.

G-Hexa provides IONZERA membranes to electrolyser manufacturers serving the pharmaceutical sector, with documentation support for equipment qualification under pharmaceutical GMP frameworks.

Area Resistance

3x LOWER
Area Specific Resistance ComparisonIONZERA0.09-0.1 Ω·cm²Zirfon0.30 Ω·cm²00.10.20.3 Ω·cm²~3x Lower

Thickness

20% THINNER
Membrane Thickness ComparisonIONZERA350-410 μmZirfon500 μm500 μm scale20-30%thinnerThinner membrane = More compact stacks= Higher power density
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